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Application of Vacuum Gas Quenching Furnaces for 1.2343

2025-10-24 17:51

1. Introduction to 1.2343 (AISI H11) Hot-Work Tool Steel

1.2343 is a high-quality chromium-molybdenum-vanadium alloy hot-work tool steel, internationally equivalent to the American AISI H11 grade. As a representative hot-work tool steel, its core advantage lies in its ability to operate stably for extended periods under high-temperature conditions.Utilizing a professional vacuum gas quenching furnace for 1.2343 is crucial to fully realizing these superior material properties.

1.2343 (AISI H11) hot-work tool steel showing high-temperature toughness and thermal fatigue resistance

2. Material Characteristics

  • 1.High toughness and impact strength: Provides molds with exceptional resistance to chipping.
  • 2.Outstanding thermal fatigue resistance: Withstands temperature stresses from repeated heating and cooling cycles, effectively extending mold life.
  • 3.Good high-temperature strength and hardenability.

3. Why Vacuum Heat Treatment Is Required for 1.2343?

To achieve the full potential of this high-performance mold steel, vacuum quenching and tempering are not just options—they are essential processes. Standard heat treatment often falls short because 1.2343 (AISI H11) is extremely sensitive to surface chemistry and thermal stress.

  • Total Surface Protection: 1.2343 contains high levels of chromium and molybdenum. Conventional heating causes rapid decarburization and oxidation, creating a “soft skin” that leads to premature mold failure. Vacuum processing ensures the surface remains bright, clean, and at full hardness.
  • Controlled 15-Bar Cooling: To transform the thick sections of a 1.2343 mold into tough martensite, a high cooling rate is mandatory. Modern vacuum furnaces allow for high-pressure gas quenching (up to 15 bar), which provides the necessary “deep hardening” without the risk of cracking associated with liquid oil quenching.
  • Precision for Complex Geometries: 1.2343 is typically used for intricate die-casting molds. Vacuum heating is more uniform, and by precisely controlling the heating and cooling cycles, thermal distortion is minimized, saving significant costs on post-process grinding and CNC finishing.

4. Vacuum Gas Quenching Furnace for 1.2343

The following outlines the vacuum heat treatment procedure for 1.2343.

1.Primary Preheating: Heat to 600°C to 650°C and hold in vacuum or nitrogen atmosphere (stress relief).

2.Secondary preheating: Raise temperature to 800°C to 850°C and maintain holding time (for temperature homogenization).

3.Austenitizing heating: Raise temperature to 1000°C to 1040°C and hold for 30-60 minutes under high vacuum (approximately 10⁻³ Pa).

4.Vacuum Quenching: Rapidly cool while injecting high-purity nitrogen (N₂) at 2 bar to 10 bar.

5.Final Cooling: Must be continuously cooled to room temperature (below 50°C) to ensure complete martensitic transformation.

First tempering: Hold at 550°C to 620°C for over 1 hour (stress relief).

6.Intermediate cooling: Fully cool the workpiece to room temperature again (critical step to ensure residual austenite transformation).

7.Second tempering: Hold at the same temperature as the first tempering for over 1 hour (achieve final properties and toughness).

SIMUWU high-temperature vacuum furnace with graphite insulation for precision tool steel austenitizing

5. Technical Specifications

The following are the technical parameters for the vacuum gas quenching furnace used in the vacuum gas quenching and tempering of 1.2343 :

Furnace type Horizontal type,single chamber, internal recycle
Loading method Front loading
Effective working zone 800×800×1200(W×H×L mm)
Max. loading weight 1000kg (including jig)
Power supply 3Phase 380V(±5%) ;50Hz
Total power 370kw
Heating power 320kw
Cooling fan motor power 280kw
Max.design temperature 1300℃
Working temperature 1250℃
Temperature uniformity(vacuum and empty furnace, 500-1000℃( 9 points temp testing ( ±5℃) (standard AMS 2750F)
Temperature control accuracy S-type thermocouple ±1℃
Quantity of heating zone 2-zone temperature control
Heating element High-purity graphite
Heating rate(the room temperature of the empty furnace rises to 1200℃) 0~20 ℃/min (Adjustable)
Ultimate vacuum(empty furnace, cold state, after drying and degassing) 6.7×10-3 Pa
Working vacuum (empty furnace, room temperature) 1 x 10-2 Pa
Evacuation time (after diffusion pump preheating, empty furnace, cold state, to working vacuum) ≤ 45 min
Pressure rise rate (empty furnace, cold state) ≤ 0.67 Pa/h
Cooling method Air cooling/Natural cooling
Cooling gas Nitrogen or Argon (purity: 99.99% or 99.999%)
Cooling rate ( empty furnace, 1200°C~500°C ) ≤ 6 min
Max charging pressure(absolute pressure) <15bar
Temperature control method Intelligent programmable temperature controller for automatic temperature control
Control mode PLC automatic / manual control interlock protection
Furnace shell color Customized

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SIMUWU RVGQ horizontal vacuum gas quenching furnace with 15-bar nitrogen cooling for AISI H11 steel