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Application of Vacuum Annealing Furnaces in Titanium Alloy Annealing


2025-10-17 18:02

Titanium alloys are high-performance “space metals” whose most notable advantage is their exceptionally high specific strength (the ratio of tensile strength to density), enabling significant structural weight reduction while maintaining strength. Additionally, their surfaces form a dense, inert oxide layer, granting outstanding corrosion resistance—particularly in marine environments and chloride-containing media. Additionally, titanium alloys exhibit favorable thermal stability and cryogenic performance, along with outstanding biocompatibility, making them widely used in critical sectors such as aerospace, medical implants, and chemical engineering.

Titanium

Vacuum annealing maximizes the avoidance of brittle “alpha shells” (oxygen-enriched layers or hardened layers) formed when titanium alloys react with reactive gases such as oxygen, nitrogen, and hydrogen in the air at high temperatures. while effectively eliminating internal stresses generated during processing. This restores and enhances the material’s plasticity, toughness, and fatigue properties, homogenizes the internal microstructure, and achieves optimal comprehensive mechanical properties. This ensures the operational safety and reliability of critical components.

The vacuum annealing process for titanium alloys is as follows:

Stage 1: Low-temperature annealing at 550°C for 3–8 hours

Stage 2: High-temperature annealing at 720°C for 2–6 hours

The following are the parameters for the vacuum annealing furnace required for annealing titanium alloys:

Furnace type Horizontal , single chamber, internal circulation
Loading method Front loading
Effective working zone 400×400×600 (W×H×L mm)
Max. Loading Capacity 300kg
Power supply 3Phase 400V (±5%) ; 50Hz
Installation power 160kw
Heating power 120kw
Cooling motor power 18.5kw
Max.design temperature 1300℃
Working temperature 500-1250℃
Temperature uniformity 9 point temperature measurement (±5℃)

(temperature measurement standard AMS2750E)

Temperature control accuracy S-type thermocouple ±1℃

(temperature measurement standard AMS2750E)

Quantity of heating zone 3 Independent temperature control zones
Heating element High-temperature molybdenum
Time to reach working temperature ≤ 75min
Heating rate of empty furnace 0~25 ℃/min(speed adjustable and controllable)
Ultimate vacuum 6.7 x 104 pa (Empty furnace, cold state, after sufficient bake-out)
Working vacuum 6.0 x 103 pa
Time to pump to working vacuum ≤ 40min (After diffusion pump preheating, empty furnace, cold state)
Pressure rising rate ≤ 0.67 Pa/h (Empty furnace, cold state)
Cooling method Air cooling/natural cooling
Cooling gas Nitrogen or argon (purity: 99.99% or 99.999%)
Cooling rate(empty furance 1200℃~150℃) ≤ 45min
Max. Cooling gas inflation pressure ≤ 2bar
Partial pressure 50-1000 Pamanual and automatic partial pressure control

 

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